Furnace sequence
Learn the order things happen and you'll know exactly where it's stopping.
The short version
- Thermostat calls, then the blower starts.
- Blower gets up to speed and closes the sail switch.
- Short purge, then spark and the gas valve opens.
- Flame is sensed and it keeps running. If not, it tries again, then locks out.
- Blower runs but nothing else happens? Usually low voltage (slow fan), a blocked return, or the sail switch.
- Lights, then shuts off after a few seconds: flame sensing. Check the electrode, its wire and the board ground.
- Runs, shuts the burner off early and the blower keeps going: the high limit is tripping. Look for restricted ducts or closed registers.
- Locked out: most boards retry a few times, then stop. Cycle the thermostat or power to reset after you fix the cause.
On the job
- Thermostat up 5 degrees. Stand at the furnace and listen: blower, then click and whoosh 15 to 30 seconds later.
- No blower: 12V on the thermostat wire at the furnace, then the fuse, then 12V at the motor leads with the call on.
- Blower but no spark: meter across the sail switch with the blower running (near 0 V closed). Check voltage at the furnace under load.
- Spark but no flame: light the stove, then manometer at the valve test port during the trial (11 in WC), then 12V at the valve coil.
- Lights then dies: clean the sense electrode, set the gap to about 1/8 in, ohm burner to board ground (under 1 Ω).
- Short cycling: open two registers, clear the return, remove any filter, check the blower wheel. Then test the limit.
Numbers
- Voltage at furnace: want 12V+ with the blower running
- Under ~11.5V: blower too slow to close the sail switch
- Trial for ignition: about 7 s, up to 3 tries, then lockout
- Blower amps: about 5 to 9 A, compare to the label
- Dometic (Atwood) LED: 1 flash airflow, 2 flame sense, 3 lockout, solid = board
Shop tip
Most "no heat, fan runs" calls in winter are a weak battery. Check voltage at the furnace with the blower going.
Try it on a service call
Put the lesson to work on a hands-on troubleshooting case.
Keep going on furnaces
Learn it
Prove it
- Furnace blows cold
- Furnace sparks but never lights
- Furnace keeps shutting off, fan keeps blowing
- Thermostat clicks, furnace does nothing
- Comeback: furnace quits again